1. Deviation Lifecycle: From Discovery to Closure
The core of QMS implementation is defining your workflow state-machines. For Deviations, this involves mapping the journey from discovery on the shop floor to final QA closure. We help you configure a multi-stage process that enforces:
- Contemporaneous Logging: Immediate recording of the event with direct linkage to Batch ID and Material Lot.
- Containment Actions: Enforcing immediate "Stop/Quarantine" steps to prevent the spread of a non-conformity.
- Impact Assessment: A risk-based classification (Minor/Major/Critical) that dictates the investigation depth.
- QA Review & Release: A final GxP sign-off verified against the investigation findings.
Root Cause Analysis (RCA) Framework:
We integrate standardized RCA methodologies directly into the workflow:
2. Change Control: Managing Risk & Stability
A digital Change Control implementation ensures that every operational change—be it equipment, material, or SOP—undergoes a rigorous impact assessment. QA Stack automates the routing of these assessments to relevant SMEs (Subject Matter Experts).
Operational Control: The system prevents the execution of a change until all "Pre-Implementation" tasks are complete and verified. It then tracks the "Post-Implementation" effectiveness checks to ensure no unintended consequences occurred.
3. Audit Management & Supplier Quality
Quality doesn't end at your facility gates. Implementation of the QA Stack QMS includes a robust **Supplier Quality Module**.
4. Quality KPIs & The "Executive Dashboard"
The ultimate goal of a digital QMS is visibility. Implementation includes the configuration of site-wide quality dashboards that track:
Critical Quality Metrics
- • Deviation Aging & Closure Cycle Times.
- • CAPA Effectiveness Rates.
- • Overdue Quality Event Alerts by Site/Department.
- • Right First Time (RFT) trends.
5. ICH Q10 Compliance & Operational Readiness
Finally, we ensure your QMS implementation aligns with the **ICH Q10 Pharmaceutical Quality System** guidelines. This means establishing a framework that supports continuous process performance monitoring and product quality oversight throughout the entire product lifecycle.